使用前請(qǐng)仔細(xì)閱讀本說(shuō)明書(shū)
Please read before usinig this manual
風(fēng)機(jī)使用說(shuō)明書(shū)
運(yùn)行、維護(hù)手冊(cè)
FAN INSTRUCTIONS
Operation and maintenance manual
一、 風(fēng)機(jī)的安裝與使用
Installation and Operations
（一） 安裝
1、 安裝前首先檢查風(fēng)機(jī)各部件是否齊全，對(duì)蝸殼、葉輪、主軸等主要部件應(yīng)檢查是否出現(xiàn)由于運(yùn)輸而出現(xiàn)變形和損壞，否則，應(yīng)予修復(fù)后方可安裝。
2、 風(fēng)機(jī)運(yùn)行前應(yīng)檢查各部件螺栓是否擰緊，如出現(xiàn)松動(dòng)，必須擰緊各部位的螺栓；校正進(jìn)風(fēng)口與葉輪之間的間隙，主軸保持水平和中心位置。
3、 檢查即機(jī)殼內(nèi)是否有掉入或遺留的工具和雜物，否則應(yīng)予以清除。
4、 安裝風(fēng)機(jī)時(shí)，應(yīng)充分利用千分表和塞尺，測(cè)量風(fēng)機(jī)主軸和電機(jī)軸同心度及聯(lián)軸器兩端面的平行度，否則予以校正。兩軸同心度允許誤差為0.05mm，聯(lián)軸器兩端部平行度允差為0.1mm。
5、 風(fēng)機(jī)安裝完畢后，用手或杠桿撥動(dòng)葉輪，檢查是否有過(guò)緊或碰撞現(xiàn)象。在無(wú)過(guò)緊或碰撞現(xiàn)象的 情況下方可進(jìn)行試運(yùn)轉(zhuǎn)。
6、 電機(jī)安裝后，應(yīng)安裝帶輪護(hù)罩或聯(lián)軸器護(hù)罩，如進(jìn)氣口處不接進(jìn)氣管道時(shí)，也需加添防護(hù)網(wǎng)（一般用戶(hù)自備）。
7、 安裝進(jìn)風(fēng)口管道時(shí)，可以直接利用風(fēng)機(jī)進(jìn)風(fēng)口的螺栓孔進(jìn)行連接。但通風(fēng)管道的重量不應(yīng)加在機(jī)殼上。
8、 風(fēng)機(jī)的其他部件，必須嚴(yán)格按圖紙要求進(jìn)行安裝。
9、 主軸轉(zhuǎn)數(shù)（n）變化后，其風(fēng)機(jī)的流量Q、全壓H、軸功率N變化如下：
Q1/Q2=n1/n2； H1/H2=（n1/n2）2； N1/N2=（n1/n2）3
10、 風(fēng)機(jī)所消耗的功率，是指在額定工況條件下，雖然有一定的富余量，但是，由于工況條件的故意改變而導(dǎo)致電機(jī)功率增大，例：進(jìn)、風(fēng)口全開(kāi)時(shí)，風(fēng)機(jī)空運(yùn)轉(zhuǎn)會(huì)使風(fēng)機(jī)消耗功率增大而燒壞電機(jī)。在風(fēng)機(jī)試運(yùn)行時(shí)，應(yīng)注意電機(jī)的電流是否會(huì)出現(xiàn)超流現(xiàn)象，否則，應(yīng)查明原因方可運(yùn)行。
（Ⅰ）Installation
1、Before mounting,first of all,check over all parts of fan,especially main parts such as worm gear, impeller and shaft for transportation deformation and damages,If something is wrong,please repair it before mounting.
2、Check up bolts of all parts befor the fans are operatcd,Please connect all bolts if they become flexible,and check the distance between intel and impellet to make the shaft keeping horizontal and center location.
3、Be sure that remains such as tools,cluster of cloth and left in the fan casing.
4、Keep the nonhomcentricity of fan’s shaft and motor’s shaft within 0.05mm and the unparallelism of two ends of the coupling within 0.1mm for fans.
5、Turn the rotator with hand or lever to feel whether it is too tight or impacted after mounting .Make the fan operate under normal condition.
6、Mount belt guard and coupling guard after the motor is mounted ,also mount the guard in the intel if the intel is not connected by a duct.
7、Couple allowably intel duct with bolts of fan’s inlet.Howere,the weight of duct must not be able to load on the fan casing.
8、All other parts of fans must be mounted as per design drawings stringently.
9、Fans’ airflow(Q),total pressure(H)and shaft asorbed power(N) will have the following changes when impeller speed of rotation(n) changes:
Q1/Q2=n1/n2； H1/H2=（n1/n2）2； N1/N2=（n1/n2）3
Therefore , it is not allowable to increase the impeller speed of rotation without the capacity of motor changing .Otherwise , it would result in motor’s overload and being damaged.
10、The motor powe is not selected for free discharge but for some special condition,Although the motor power has surplusage in specified opcration condition,it will increase because of the changing of condition intertionally.For example,fan run frelly without any resistance will make the power increase to damage the motor when both opening the inleft an outlet .While the fans are opetating,pay attention to the absorbed current of motor whether to exceed the specified volume,otherwise , the reasons have to be found out .
(二)、風(fēng)機(jī)運(yùn)行中的故障及產(chǎn)生原因
故障名稱(chēng) | 產(chǎn)生原因 |
軸承箱振動(dòng)劇烈 | 1、機(jī)殼或進(jìn)風(fēng)口與葉輪摩擦 |
2、基礎(chǔ)的剛度不牢 | |
3、葉輪鉚釘松動(dòng)或葉輪前后盤(pán)變形 | |
4、葉輪軸盤(pán)與軸松動(dòng)，聯(lián)軸器螺栓松動(dòng) | |
5、機(jī)殼與支架、軸承箱與支架、軸承箱蓋與軸承座等聯(lián)接螺栓松動(dòng) | |
6、風(fēng)機(jī)進(jìn)出氣管道安裝不良 | |
7、轉(zhuǎn)子失衡 | |
軸承溫升過(guò)高 | 1、軸承箱振動(dòng)劇烈 |
2、潤(rùn)滑油質(zhì)量不良、變質(zhì)、含有灰塵、砂粒、污垢等雜質(zhì) | |
3、軸承箱蓋與座聯(lián)接螺栓的預(yù)緊力過(guò)大或過(guò)小 | |
4、軸與滾動(dòng)軸承安裝歪斜，前后兩軸承不同心 | |
5、滾動(dòng)軸承損壞或軸彎曲 | |
電機(jī)電流過(guò)大 和溫升過(guò)高 | 1、開(kāi)機(jī)時(shí)通風(fēng)管道內(nèi)閘門(mén)或節(jié)流閥未關(guān)閉、風(fēng)管漏氣等 |
2、風(fēng)機(jī)流量超過(guò)規(guī)定值 | |
3、風(fēng)機(jī)輸送氣體密度過(guò)大 | |
4、電機(jī)輸入電壓過(guò)低或電源單相斷電 | |
5、受軸承箱劇烈振動(dòng)的影響 | |
6、受并聯(lián)風(fēng)機(jī)惡化或發(fā)生故障的影響 | |
膠帶跳動(dòng)和膠帶下滑 | 兩皮帶輪位置沒(méi)有找正，彼此不在同一截面上，帶輪距離太近或膠帶太長(zhǎng)，風(fēng)機(jī)運(yùn)轉(zhuǎn)時(shí)劇烈振動(dòng)。 |
（Ⅱ）Following table presents some probable causes
Malfunctions | Probable causes |
Vibration of bearing-box | 1、Fan house or inlet with impeller |
2、The stiffness or strength of foundati 88 88on is not big enough. | |
3、Impeller rivets become loose or impeller front and behind plate is deformed. | |
4、Between impeller shaft installing sleeve and shaft has loose contact,coupling bolts come loose. | |
5、Connection becomes loose between wheel disc and shaft ,or fan casing and house frame . or bearing-box and support ,or bearing-cap and house frame , or bearing-box and support , or bearing-cap and shaft supports,etc. | |
6、Duct vibration effected by incorrect mounting of intel and outlet ducts. | |
7、Rotator is out of balance. | |
Overheat of bearing | 1、Vibration of bearing-box. |
2、Lubricant grease is in bad quality or deterioratedor blocked too much ,or contains dust ,sticky sand other dirty. | |
3、The tension of connection bolts bearing cap and its support is too big. | |
4、Driven shaft is mounted unnormally to motor shaft.The front and back bearings are not concentric. | |
5、Roll-bearing is damaged | |
Overcurrent and overheat of motor | 1、Inlet valve or throttle valve is notclosed at start while the fans are operated. |
2、Airflow surpasses the rated volume. | |
3、The density of the conveying gas is too high. | |
4、Input voltage of motor is too low or one phase of electricity is broken down . | |
5、Effected by the vibration of bearing-box. | |
6、Connected fans run in bad state even with failure. | |
Run-away of belt and slipping of belt | Position of pulleys are not setting ,each other is not in the same plane.Span of pulleys. Too shaort or too long .Vibration with fan rotation. |
（三）、維護(hù)保養(yǎng)
（Ⅲ）Maintenance
1、風(fēng)機(jī)維護(hù)工作制度
①風(fēng)機(jī)運(yùn)行時(shí)，必須定期檢查，是否出現(xiàn)電流過(guò)載和發(fā)出異常聲音，否則，應(yīng)予修復(fù)后方可運(yùn)轉(zhuǎn)。
②風(fēng)機(jī)長(zhǎng)期運(yùn)行，一年內(nèi)應(yīng)予維護(hù)保養(yǎng)，電機(jī)軸承和傳動(dòng)件的軸承箱應(yīng)添加潤(rùn)油脂，否則會(huì)損壞傳動(dòng)件或電機(jī)。
③如風(fēng)機(jī)輸送的氣體帶有塵埃，必須定期清除風(fēng)機(jī)及輸氣管道內(nèi)的灰塵、污垢等雜質(zhì)，防止銹蝕和堵塞風(fēng)道。
④風(fēng)機(jī)修復(fù)時(shí)，應(yīng)切斷電源，以保證安全。
2、風(fēng)機(jī)運(yùn)轉(zhuǎn)時(shí)如出現(xiàn)下列不正常情況之一的，必須停機(jī)修復(fù):
發(fā)現(xiàn)電流過(guò)大；風(fēng)機(jī)運(yùn)行時(shí)出現(xiàn)異常的聲音；膠帶過(guò)于松動(dòng)；發(fā)生劇烈振動(dòng)；電機(jī)溫升過(guò)高。
1、Fan maintenance system
①When the fan is operated ,it has to be examined regulary whether the absorbed current of motor is overloaded and there is unusual sound.Otherewise ,the fans may be runned until rpairing it.
②If the fan is operated continuously ,it have to be maintenance in one year ,the motor shaft and the casing of the bearing of drive parts have to be get more gread against damaging driven parts or motor.
③If there is any foringen substsmces in the conveying gas ,clean up dust and dirty in the fan and ducts regulary to prevent any rust or blocking ducts.
④Being repaired ,the fans have to be cut of the electricity supply for safely.
2.There are the following abnormal conditions while the fan is running,it has to be stopped and repaired:
Overcurrent of motor ;uusual sound of the running fas;the lossen belt;vibration of bearing-box;the overheat of motor.
